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Heat Tracing Selection Guide: How to Choose Cable Wattage by Pipe Heat Loss

2026-07-28

1. Two Numbers You Need Before Selection

Before selecting heat tracing cable, calculate two things: pipe heat loss per meter (W/m) and maintain temperature. Heat loss depends on pipe diameter, insulation thickness, lowest ambient temperature and wind speed - use industry formulas or manufacturer tables.

2. Choose Type by Maintain Temperature

Below 65℃ maintain temperature, prefer self-limiting cable (DBR series) - PTC auto-adjusts power and cuts to length. For precise constant temperature or long lines, choose constant wattage. Above 150℃ or harsh environments, choose MI mineral insulated cable.

3. Don't Forget Explosion-proof & Corrosion

Hazardous areas require explosion-proof cable with Ex junction boxes and thermostats. Acid/corrosive environments need protective sheaths. Keep 10-15% power margin for extreme conditions.

4. Contact Us

Not sure about selection? Send us pipe diameter, media, maintain temperature and environment - INTAYE engineers will provide a solution within 1 working day.

Leave your requirements - our consultant will contact you within 1 working day

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